8/10/97

Mazda unveils direct injection diesel engine for cars

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Mazda Motor Corporation has unveiled a new direct injection 2 litre turbo diesel engine which the company considers to be one of the most effective technologies for helping to solve global environmental problems.

Designed for clean combustion and high economy operation, the new compact diesel engine uses a highly fuel-efficient direct injection system.

The result is a smaller engine size, reduced combustion noise and NOx emissions similar to the level of indirect (pre-chamber) fuel injection diesels, making it an ideal diesel engine for passenger cars.

This compact, 1,998 cc turbocharged diesel generates a maximum output of 100 ps at 3,500 rpm (target), and a maximum torque of 220 Nm at 2,000 rpm (target). This is a 14 percent and 18 percent increase, respectively, over the conventional engine on which it is based. This new diesel engine scores an impressive 5.2 L/100km fuel consumption rate at 120 km/hour (target).

The advanced diesel also has a new combustion system that employs innovative centre fuel injection technology, a four-valve-per-cylinder design and an electronic fuel injection system which places the fuel injection nozzle at the centre of the combustion chamber to inject fuel uniformlv

These features give this engine the quick ignition of indirect injection engines at the start of combustion and the high pressure fuel-air combustion of direct injection engines during the main propagation period.

The system also improves fuel atomisation for better ignition, inhibits rapid combustion at the start of the combustion cycle, and reduces noise and NOx emission. Fuel is also distributed more uniformly promoting even combustion and improving output.

Each cylinder has two intake and two exhaust valves to increase the air intake to the engine and decrease resistance to exhaust flow. This design improves the intake-exhaust resistance coefficient by approximately 50 percent compared with conventional two-valve technology. Output is improved and black smoke and particulate are also reduced because the fuel is burned with more air.

The electronic fuel injection system constantly monitors changes in vehicle operation including the accelerator position and vehicle speed. to optimally control the amount and timing of fuel injected.

Noise and Nox emissions are reduced under partial engine load conditions because the fuel injection timing is delayed according to the load, thereby improving combustion.

From outside a vehicle, the new engine is "seen" to be cleaner because under full load conditions, the amount of fuel injected is maximised without increasing black smoke.

The new direct injection diesel engine will be fitted to Mazda 626 vehicles in Japan and Europe from mid 1998.

Major Specifications

Type: In-line 4-cylinder, 16Ävalve, water cooled, with turbocharger

Displacement (cc): 1,998

Bore x stroke (mm): 86.0 x 86.0

 

Max. output (ps/rpm): 100/3,500 (target)

Max. torque (Nm/rpm): 220/2,000 (target)

Fuel supply system: Electronically-controlled fuel injection

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