In 1948, a German bloke called Ferdinand produced the first Porsche, and the motoring
world has never been the same since.
In 50-odd years of production, Porsche have
consistently produced some of the worlds finest sports cars. Blinding acceleration,
ridiculous top speed capability and near perfect handling have always been Porsche
trademarks.
True, other auto manufacturers produce cars with the same characteristics, but
performance is never diluted by other features when it comes to a Porsche.
Ferdinand and his descendants (who are also called Ferdinand for some strange reason..)
have always given their cars distinctive curves and lines too, literally defining the term
sex on wheels.
After all, if a Porsche was a woman, shed be a stunning supermodel with the
perfect 36-22-32 figure. And as for her sports performance ...
So, all things considered, Porsches are damn near perfect - or are they ?
You only have to look at this Western Australian 930 turbo to see that even a Porsche
can be improved, although before we go any further, its probably worth pointing out
a few things about the 930 in particular.
You see folks, there are Porsches and there are well - Porsches!
A star is born
When the 930 first arrived on the scene way back in 1975, in standard trim it was
immediately crowned as he worlds fastest production car.
This little German mistress could rocket from 0 - 100kmh in 5 seconds and reach a top
speed of 260kmh. A swag of cars from Ferrari, Lamborghini, Maserati, and Aston Martin,
even Carroll Shelbys AC Cobra, were instantly embarrassed.
At that stage the Type 930 was known simply as the 911 Turbo, which goes to
prove that Porsche type and model designations are confusing even for rocket scientists.
True, there had been 911 Porsches before (since 1964 in fact), but this new Type
930 911 had something rather special bolted to the engine a turbo.
As such, the 930 was the worlds first turbocharged production car and the 930
lineage has continued from the 80s through to today with types 964, 965 and 993 - all
referred to as 911s in Porsche circles, remember.
In fact, the all new 2000 Porsche 930 with 400Hp and 4WD will set you back $350,000
when it comes to Australia. And early 80s model 930s such as this 1981 example are
few and far between.
Mark Bojanjac, the owner of this car, says there are probably less than fifty real ones
in Australia from this era.
Cosmetically speaking, Mark had his car sorted out quite a few years back.
The colour is a Glasurit 2 pak semi-clear metallic
finish in Porsche Midnight blue over a yellow base rather than silver, which actually
appears everything from black to blue to purple depending on the day.
Mark also renewed the full leather interior some years back and theres a mild
sound system of sorts in there too. The 930 was the most expensive Porsche of the day and
came with every factory extra. To the uninitiated, the boost gauge set into the 7,500
tacho is the tell-tale sign of the real thing.
As well as being certainly one of the finest around, Mark's 930 is also one of the
fastest, with a dyno proven 375Hp at the back wheels as compared to the stock figure of
300Hp at the engine.
Now, it just so happens that Marks brother Grant runs a business called Per4Manz
Turbochargers in Perth.
The plot thickens
For a while there, Mark figured all the dyno charts produced by some of
Grants turboed Jappers were bullshit, until one day he jumped in one of his brothers
creations.
"A terrifying ride in an 11 second Nissan Bluebird was the last
F*&^%g straw", admits Mark. "I realised then that I had to upgrade my 930
and I knew Grant had the technology plus the proven ability to make it happen."
As mentioned above, the 930 came from the Wolfsberg factory in Germany with a bullet
proof bottom end, so the starting point for this project was simply to ensure that the
factory forged steel race crank, strengthened alloy cases, forged rods and forged pistons
were all in good order.
Well known in Aussie Porsche circles and a Porsche Cup racer of some renown, Walter
Epple was given the job of freshening up the bottom end on Marks motor.
This saw the two piece crankcase split, inspected, cleaned and re-sealed, with every
bearing renewed before the forged pistons were cleaned and fitted with gapless rings.
To tell the complete truth, every nut, bolt and washer was replaced, an ARP stud and
conrod kit went in along with an hydraulically tensioned timing chain & internal
gears.
All hoses were then replaced with either stainless or silicone items, while an
up-spec dry sump oil pump now handles 65 Litres / minute. Theres a host of
other little bits and pieces which we just havent got room for, but with the bottom
end and numerous ancillaries taken care of, attention turned to the top of the motor.
Once again, the upper workings on these engines are basically race ready
for the street, with 52mm sodium filled valves, double springs and the like.
Still, with a 3.2 litre Carrera non-turbo manifold and 600Hp Garrett ball bearing turbo
ready and waiting back in the Per4Manz workshop, Grant instructed Epple to fully port and
flow test the heads, before installing all new Porsche valve gear.
The standard cams were retained to ensure driveability and work surprisingly well with
all the modifications.
Lets change this and that
Theres a few little mix`nmatch tricks one can play with the enviable
Porsche parts bin and that 3.2 litre non-turbo manifold is gas flow heaven, well known for
assisting in the production of extra grunt in hot non-turbo motors.
If youre wondering why Porsche never used the manifold in the 911 turbo, the
answer is that there simply wasnt enough room. That might seem like a contradiction
when you look at the photo and see that monstrous great custom intercooler, yet
theres a whole host of factory items which have either been removed from or replaced
in this particular 930, er, 911.
Removing the original Bosch K Jetronic ignition / EFI system with its truck style
recirculating valve system, for example, made more than enough room for the 3.2 non-turbo
manifold and saved about 50kg into the bargain.
Engine management is now handled much more capably too, by Haltechs latest laptop
computer programmed E6K electronics.
As for the 600Hp Garrett ball bearing turbo, well, it sure aint a Porsche item,
but hey, its a darn sight better than the now agricultural KKK K-26 or T 04 spec
turbo that the 930 had fitted up back in 81.
Its actually quite common to use the slightly up-spec turbo from a Volvo truck
with Porsches, but these produce no significant boost until 4,000rpm and are medieval by
comparison.
The Garrett ball bearing unit, on the other hand, is producing an easy 14psi of boost
by 3,200rpm and will maintain that pressure all the way through to redline at 7,000rpm.
This particular Garrett was the first of its kind in Oz and features every lesson
learnt from Formula 1 in the 80s. It can produce up to 28psi of boost and its free
nature is demonstrated by the fact that it is still spinning 2 minutes after the engine
has been
turned off.
Perhaps not surprisingly, the turbo has its own little oil tank and separate pump in
case it gets hungry.
Although this engine could handle 20psi plus in bursts, that maximum horsepower of 375
at the back wheels was achieved with a mere 14psi at 6,200rpm.
Obviously, there is heaps of potential for the back tyres to lay down well over 400Hp
and the torque too is said to be phenomenal, with seamless grunt available from as low as
1,800rpm.
Oh, and just for the record, calculated top speed is now in the region of 320kmh.
Turbo nuts`nbolts
While youre all trying to understand the potential of over 400Hp at the
wheels of an 1150kg car, well look at how the turbocharger was fitted and tuned.
Air for combustion is first drawn in through a K
& N air filter equipped custom air box in front of the left hand side rear wheel.
Routing the 4" pipework from this back to the 75mm Ford EF Falcon throttle body (the
Haltech unit needed a decent throttle position sensor) and then turbo was a nightmare job,
but with compression complete, the custom plumbing continues to that massive aluminium
custom intercooler.
This is an item which Per4Manz custom manufacture in house and as can be seen in the
photo, it takes up quite a large amount of room in that rather small engine bay. Just for
comparison purposes, the cars original intercooler was only a third of the size and
only 15% as efficient!
The Per4manz coolers designed by Grant have shown some mighty impressive results,
dropping turbo heated air to ambient air temp in a fraction of a second with minimal
pressure drop. Enough said, really.
From the cooler, that 3.2 litre manifold takes over, before four Bosch high volume fuel
injectors add the premium unleaded.
On the exhaust front, Grant made up his own stainless tuned length headers that feed
the waste gases to the turbine housing. Once used, the pollutants are disposed off through
a unique twin exhaust courtesy of Geoff Garland at Exhaust Dynamics.
This sees a 3" stainless pipe leave the turbine housing before twisting down to
exit at the rear on the drivers side of the car. A separate 2" system then
exits from the wastegate and pokes out on the passenger side.
The idea behind the twin system is to prevent back pressure pulses from disturbing gas
flow. The serious bits glow red on the dyno and the odd flame has been belched out the
back too, between changes and on overrun.
Its not all radical
All things considered, this Porsche is a real retro tech hybrid and you
wouldnt know it with the lid closed. After all, the basic flat -six air-cooled
engine is an ageless and proven design, yet in this case it beats and operates thanks to
the very latest technology.
The driveline componentry hasnt been as radically modified as the engine though,
but as weve seen, the basic mechanicals of the 930 are race ready straight from the
factory, with scores of Le Mans and Spa 24 hour victories behind them.
Still, a few basic tidy ups were performed, with the pressure plate skimmed, pivot
points modified and a new 5 puck brass button clutch plate installed.
Oh - and dont even ask about the tailshaft or diff - Porsches use a
transaxle arrangement straight out of the gearbox at the back of the car, which in this
case is a four speed 917 manual race box which was made for the factory 24 hour Le Mans
racers. Hence the whopping 1.36:1 top gear ratio and 320kmh top velocity.
These Boxes are subjected to 750Hp for 24 hours in those European endurance races and
are virtually unbreakable.
While Marks beast came equipped with 309mm rear / 304mm rotors and four-spot
Alcan calipers that could stop the car on a Deutschmark, the recent engine upgrade means
the original anchors really do need replacement.
Said Mark; "The latest Big Red factory package will be the way to go
....... the four-spot Brembo calipers that come with the package cover half the disc and
produce the equivalent of 2000Hp negative G, bringing the car from 100kmh to 0 in 2
seconds."
A whale of a tail
If
youre looking at the photos and reckon that Marks Porsche looks fairly
standard, well it does, for a 930 at least, and will remain so to retain its
heritage/resale value.
The introduction of the turbo 911 back in 76 saw the first use by Porsche of that
unique rear wing - which was quickly dubbed Whale Tail for obvious reasons.
This was needed for downforce and to cover the factory intercooler which otherwise
didnt fit in the engine bay.
The popularity of the Whale Tail grew over the years, to the extent that it was copied
by nearly every spoiler manufacturer and offered as an upgrade kit for base model
Porsches. Even Porsche themselves offered a 930 steel "turbo-look" brake and
steel wide-body upgrade, so recognising a genuine 930 is a hard business.
Suffice it to say, that the example youre looking at here is the real thing - got
that ?
Mark has of course added to the look of his 930 by adding 17" Antera rims wrapped
in Pirelli P Zero rubber.
"When the right foot gets buried, the Pirellis struggle for grip and wheelspin at
150ks aint for the faint-hearted," conceded Mark.
" Ive got Aussie V8 touring car race
rubber on order ...If we can get as much grip on the road as Ive got on the steering
wheel, well be going somewhere !"
What youre looking at is a real collectors piece, but also a very streetable
race car with reliable horsepower and nearly 50% more sting than the latest
$350,000 930 which will arrive in Oz later this year.
As Mark puts it; "A relative bargain I guess."