There are those who would have us believe that the traditional V8 scene is dying.
Such doomsday prophets claim that modern four and six-cylinder cars will soon take
over, along with equally modern quad-cam EFI V8 engines from Japan, America and Europe.
Wonder where that leaves
Marks 1977 HZ Sandman ute then ?
No, Mark hasnt got a sequentially injected late model computer controlled
powerplant under that scoop and bonnet, but theres still plenty of late model
technology in there.
Hows this for a recipe
First fill an engine with the very best hardware, then add the latest carburettor
technology and top it all off with advanced supercharger design.
All that on top of an OZNOS nitrous kit, and you get an estimated power output of 600
ponies at the engine!
Expect the unexpected
Mark and his wife Katherine run their own automotive repair and performance shop
in the genteel country town of York, which does have strong automotive connections with
its renowned vintage car museum, but its perhaps not the place youd expect to
find a thriving street performance scene.
Nonetheless, word has spread fast about Marks Workshop (thats actually the
name of the business - simple, eh !) and in addition to the Sandman ute, Mark has a
Vortech Supercharged Series I VT GTS Commodore.
In fact, Mark was amongst the first in WA to supercharge a Series I VT and he has since
blown numerous other Commodores in the York area.
But back to the Sandman ute, which Mark has owned for 11 years.
The definitive Aussie legend was in good condition when Mark bought it, and a warm 308
provided initial excitement in those early days.
Over the years however, one thing led to another and the end result is an absolute
pearler.
Well come back to
the mechanicals in a moment, because the first thing you notice about Marks Sandman
is how straight and immaculate the body is.
John Del Bianco in Perth performed what were really minor body repairs, before applying
the 2-pak Caribean Protec paintwork. The pin striping Mark designed himself,
before it was applied by WW Auto Graphics.
In real life, the paintwork is deep and full of lustre, combining beautifully with
those golden 15" Symmons rims.
The front wheels are 8-inchers wrapped in 255/45 ZR15 Yokohama street racing rubber,
while the 9-inchers at the rear wear 265 50HR 15 Yokohama 352 rubber.
Not so obvious are the DBA cross drilled and slotted rotors gripped by PBR WB Statesman
spec callipers on all four corners. The anchors are also backed up by fully legal
(read flexible) stainless steel lines.
Suspension duties meanwhile come down to Lovells springs up front with heavy duty
Pedders shocks, while the same shocks have been added to the rear.
The springs at the back havent been touched since the car left the factory, but
theres now a central ladder bar arrangement which has been fitted up to a 4-pin
Salisbury LSD diff.
The business end of things
Alright, so now lets head back up front and dive under that bonnet.
To tell the complete
truth, Mark had only just completed the final stages of his ultimate engine build when we
arrived in York for the photo shoot.
Since that original warm 308, a few combos have been tried with and without the Whipple
blower.
In fact - though its probably not something Mark would like publicised - the
first attempt at supercharging resulted in a 17psi Avgas monster that destroyed rods,
pistons and a block !!
Mark admits that the big mistake on that occasion was incorrect fuel delivery, but with
increased knowledge and a Dynamic Test Systems dyno (the only one in WA) in the workshop,
those problems are a thing of the past.
The engine now is still a 308, but the block is a genuine four-bolt mains VN Group A
item which Mark acquired fully prepared and bored 30 thou.
An ex Holden Racing SP crank, described as the pick of the bunch lives in
the deep end and runs eight Yella Terra Super rods.
The slugs are Speed Pro forged items wrapped with JE premium rings.
Not surprisingly either, the block has been O-ringed and uses copper head gaskets to
mate up to those pre-smog HQ heads.
Often overlooked and very tricky
Back to the other end of the block for just a moment, and an item that most
dont give any consideration to.
The sump on this Sandman is a high energy Kick Out unit with a complex
internal trap door and windage tray arrangement, which has actually been proven to produce
15hp all by itself in the Group A arena.
Up to the heads again, where the well known Mick Marriott performed a flow job good
enough for 440Hp. The heads were then filled with some radical valve gear, including
oversize 1-piece stainless Rev valves (2.002" inlet / 1.640" exhaust), Crow
double springs, Crow retainers and Crane roller rockers.
The connection between all of this and the Crow roller cam is Crane roller lifters and
Crane chrome moly pushrods.
Meanwhile, that cam offers 270 degrees of duration at 50 thou, but has been
ground with 114 degrees of lobe separation for the supercharger.
A complex but tasty sandwich
Speaking of which, the blower is effectively the meat in a sandwich which includes a
suitably matched and modified Eddlebrock Torquer manifold underneath and a Madden OZNOS
four-barrel kit plus Barry Grant 775 Gold Claw carbie on top.
The Madden kit comes
complete with an adaptor plate and the NOS operates via the usual accelerator position
switch once the master switch has been thrown.
Mark was actually still setting the nitrous up when we did the photos and was thinking
of introducing a Hobbs pressure switch to activate the nitrous via boost control.
Whatever method of nitrous activation is used, the aim is to cool the fuel / air
mixture before it enters the supercharger.
Its worth mentioning here, that the 2100 R Whipple is a twin screw supercharger
featuring Lysholm designed rotors. In plain English, that means it is a true air
compressor and doesnt just blow additional air into the combustion
chambers, like many of the superchargers we find on the market these days.
Because it is therefore compressing air, high boost pressures such as the planned
maximum of 17psi in this application do generate temperatures on the discharge side of the
supercharger which can be of concern.
Using nitrous like this to freeze the combustible mixture before it enters the blower
is an effective way to combat excessive temperatures.
Simple? Not really
The supercharger is motivated by a serpentine belt driven by a 200mm custom pulley
at the crankshaft. The same pulley drives all the usual alternator, air conditioner etc
via separate serpentine belts.
It sounds simple enough but took Mark a fair amount of calculating, especially in
regards to achieving that 2 :1 ratio for the blower.
The main problem is that serpentine belts only come in fixed lengths, so one
close enough to what is required has to be used and then all the remaining
calculations are based around this.
Unlike an EFI engine which needs plenty of sensors and the like telling the fuel system
what to do at various boost levels, fuel delivery in this instance is fairly well self
regulatory.
In other words, with the carbie properly set up, it automatically creates the correctly
proportioned fuel mixture as the supercharger demands it.
Set up is important though, and that 14" diameter K & N air filter is capable
of flowing 650Hp minimum.
The fuel system itself is impressive, consisting of a custom 16-gallon tank, Paxton
Kamikaze EFI fuel pump, swirl pot and Holley pressure regulators.
The system is capable of delivering 1000Hp of fuel and maintains 8psi of fuel pressure
as it enters the carbie. Jetting, on the other hand, is stock at the moment and Mark
believes it will stay that way.
On the exhaust front, the Muffler Shop made up what can only be described as an exotic
system for this Sandman.
The 1 7/8" extractors are a full 38" long each and lead into 2" piping,
before an increase to 2 1/8" and ultimately a 3" twin system with X-piping and
stainless mufflers courtesy of Geoff Garland.
By the time you read this, however, Group C side-exiting mufflers will be visible just
in front of those rear tyres.
And of course, with supercharging, ignition control is vital.
Mark is using a Crane Fire Ball HI 6R arrangement in his Sandman, complete with a
manually adjustable ignition retard module in the cabin.
Now for a quick confession - the 600Hp that we said this engine produces right at the
top of the story, hasnt actually been proven.
The previous build with supercharger and no nitrous produced a dyno proven 351 rear
wheel ponies and Mark simply said that if the new motor with increased forced induction
and nitrous doesnt produce at least 600 Hp at the flywheel, hell be extremely
disappointed.
We can certainly understand why !
To handle that sort of pressure, a 5-speed Tremec top loader from Dellows has been
bolted under the floor pan and works alongside a balanced steel flywheel and heavy duty
clutch from The Clutch Factory.
A 2-piece tailshaft from Berriman Engineering then feeds into that 4-pin Salisbury we
mentioned earlier, complete with 4.44 ratio gears and LSD.
The one aspect to Marks Sandman that we havent discussed yet is the
interior, although thats academic really when you consider what the vehicle is all
about.
Nonetheless, Mark finds the Recaro bucket seats and Momo Corse steering wheel enhance
driver control when the party kicks in, while the obligatory 5" Autometer tacho and
boost gauge provide adequate information.
In some ways its a
pity that York has a reputation for older cars and middle aged gentlemen discussing the
merits of vintage marques, because Marks activities certainly prove that the street
performance scene is alive and well in the bush.
And if youre ever up York way and see this magnificent Sandman ute, pull over and
show some respect. The V8 is dead? Oh no it's not!