March 2000
 When a project parts-chaser becomes the project...
How many times have we heard about blokes who buy a cheap run around car - only to go
crazy and turn the thing into some wild streeter!
Justins 1971 Datsun might not look so totally radical, yet
underneath that custom orange paintwork lurks plenty of unique engineering, not to mention
a Nissan CA-18 DET motor equipped with a Garrett GT 25 turbo.
Believe it or not, this little Datto was originally bought as a parts chaser while
Justin began to collect parts for his Commodore project.
Looking back on it all know, the man himselfs not quite sure how his attention
turned from the Commodore to the Datto, yet one things for sure; "To get the
Commodore going as good as this would have cost me a whole lot more money!"
With a stock 1200A motor on board and with more rust than pure metal, Justins
little ute was picked up from Rockingham, south of Perth, by his brother Elton. It was an
interesting trip home, as the ute was only running on three cylinders !
Whether the project then began in earnest as a joke or a dare is not clear, but
replacing the 1200 donk with a 1500A no doubt got the two brothers and their mates
talking.
What about a blower? Hmm
"I was thinking about supercharging the 1500," Justin conceded, "but that
would have posed too many problems."
Eventually, various auto performance specialists around Perth were visited and one of
these suggested dropping a CA-18DET motor into the engine bay.
As youd expect, custom engine mounts were required for the
conversion, but the measuring and manufacture of new mounts was a relatively
straightforward procedure for Justin, who is an engineer with VeeTwo Australia. Two wheel
enthusiasts will be more than aware of Vee Two, one of the Worlds leading
aftermarket component manufacturers for Ducati motorcycles.
So Justin performed much of the engine re-building himself, although some specialist
operations were farmed out, including a 2mm re-bore. After balancing the crank and
original rods, JE forged pistons went into the new bores.
Up top and the heads were simply cleaned up a touch before the original valve gear -
including camshafts - went back in.
Attention then turned to induction, with a GT 25 ball bearing Garrett turbo chosen as
the key component.
The set up is quite straightforward and the turbo mounts to the original CA-18DET
exhaust manifold, while Justin made and polished all the engine bay plumbing himself.
The front mount intercooler was found in a wreckers yard and although its origin is
unknown, its effectiveness is certainly not in dispute.
Once the combustion process is complete, the gases exit via a 2 ½" mandrel bent
exhaust system made up by Andys Exhausts. This eventually splits at the rear for the
twin muffler look.
The fueling side to the equation meanwhile, sees the original injectors still in use,
although Justin admits that extra squirters may be necessary in the future - especially as
the boost rises from its present 15psi maximum.
Outright control of the engine comes down to a MoTeC M4 package, installed by Justin
and his mate Anton. Tuning and setting up of the MoTeC unit however, was entrusted to West
Racing Development.
Tim Slako, head man at West Racing, is the WA agent for MoTeC and has built more than a
few of Perths fastest street and race cars using the renowned electronics.
With a ballistic Group A Commodore to his credit as well, Slako knows his business very
well indeed.
Getting it all on the ground
From the rear of the motor, some 190kW of power (as measured on West Racings
Dyno Dynamics unit) are fed into a Repco heavy duty clutch that lives next door to a stock
CA-18DET flywheel.
The matching CA-18DET gearbox - bolted to the floorpan with a custom cross member of
course - has so far stood up to all the punishment and spins a custom 2 ½"
tailshaft.
There was no way that the Datsuns original diff was ever going to get a
look in with this project and on board now is a VP Calais Commodore differential.
Admittedly, this had to be shortened, but with its inherent strength and the ability to
run Commodore disc brakes on the rear, it was well worth the engineering challenge.
As far as the brakes up front are concerned, well, what can we say... Take a set of
Honda Legend rotors, modify the Datsun hubs to suit and then add Toyota Landcruiser
calipers plus endless pads to bring everything to a sudden stop !
A curious mix, true, but then Steve at SST Automotives who came up with the idea is
another of those experts whose advice is worth heeding.
The rotors and calipers are only part of the story with the brakes on Justins
Datto however, as theres also a Datsun 120Y brake booster, a Nissan Patrol master
cylinder and a Volvo proportional adjusting valve !!
The suspension too is somewhat extravagant, particularly at the front.
Here, Datsun Stanza struts have been given Koni inserts, but the tops of the struts
have had a special threaded section welded on. The threads host custom billet adjustment
and lock nuts, providing for quite a bit of pre-loading to the Kings springs.
And, while the original leaf springs remain down the back, an extra half-leaf has been
added either side along with Koni shocks.
Interestingly, the suspension work done to the front of the car has a huge impact on
the choice of tyres wrapped around those 15" ROH rims..
As Justin explained, "The Michelins are the only tyre that comes straight up off
the rim without bulging and rubbing against the struts."
And the choice of Dunlop Le Mans rubber for the rear? "I just reckon theyre
an awesome looking tyre !"
Curiously, with all of these undercarriage mods performed, the castor of the vehicle
wasnt quite correct, but shortening the radius rods soon sorted that out - remember
that Justins an engineer !
But its gotta look good too
As indicated at the top of the story, the Dattos body was not in
great shape when the project began.
Still, with the purchase of a few new panels and the remainder of the original body
prepped and smoothed, the shell was ready for its new colour.
Justin and another mate Damien (its nice to have friends!) mixed the colour up
themselves from yellow and red Spartan tinters, before applying it in Justins car
port at home. Damien actually works as an auto painter, so although it sounds like a
bodgey home job, there was an expert on hand so to speak.
In any case, the end result looks great and it shines up nicely in the bright Western
Australian sunlight.
The clean and neat theme continues through to the cabin, were RT Upholstery re-padded
the original Datsun seats before applying new cloth which has been finished off with
embroidered Nissan badges.
With a Momo Corse steering wheel, a few gauges and some detail touches, the interior
has come up a treat.
As must be blatantly obvious by now, Jason didnt just set out to create a little
bunky with reliable mechanicals.
The cosmetic side to this little ute is not to be scoffed at and Justin was assisted on
this front particularly by the above mentioned brother Elton, who runs his own automotive
detailing business.
Another individual who should be mentioned is Brook Henry, the boss of Vee
Two Australia. Justin says that Brook was very lenient with allowing him to do a lot of
stuff on work time. (I just knew that wed never get this article done without you
getting a blatant plug, Brook!!).
With the ute completed, Justin can get back to sorting out his Commodore - but if
another parts chaser comes along the chances of getting the Commodore finished are
virtually nil.
Nuts`n'Bolts - Justin's Datto `parts-chaser'
Year / make / model
1971 Datsun 1200 uteEngine hardware
Nissan CA-18DET
Engine accessories
0.5mm re-bore, balanced bottom end, JE forged pistons, mild headwork, stock cams,
Garrett GT 25 ball bearing turbo running to 15psi maximum, unknown front mounted
intercooler, custom 2 ½" exhaust system, generic blow off valve, Turbosmart bleed
valve, K & N air filter, stock injectors, MoTeC M4 pro electronics, Bosch high
pressure fuel pump & Holley Blue pump.
Driveline hardware
Repco heavy duty clutch with stock CA-18DET flywheel, stock CA-18DET gearbox, custom 2
½" tailshaft and shortened VP Commodore 4.1 ratio LSD
Brakes & suspension
VP Commodore discs & calipers rear, Honda Legend discs with Toyota Landcruiser
calipers front, Datsun 120Y brake booster, Nissan Patrol master cylinder & Volvo
proportional adjustening valve.
Koni shocks rear & Koni inserts front. Stock leafs at rear with an extra ½ leaf
either side. Kings springs front with modified Datsun Stanza struts and custom threaded
pre-loading adjustment. Owner-made engine bay strut brace. Shortened radius rods for
camber correction
Bodywork
Full strip-down preparation for complete re-spray
Colour is custom mix using Spartan yellow & red tinters
Rolling stock
15" X 7" ROH rims all round
185 55R15 Michelin tyres front
205 55R15 Dunlop Le Mans tyres rear
Interior gadgetry
Custom re-trimming, Momo Corse steering wheel, re-calibrated dash, Auto Meter oil
pressure gauge, Auto meter temperature gauge
Special thanks
Elton - Up To Scratch The Detailer
Ryan - RT Upholstery
Steve at SST Automotives
Eric at ATT Radiators
Brook Henry at Vee Two Australia
Mates Anton, Daniel & Paul |
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